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Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 4:40 am
by orvet
Randy sent me a knife that he wanted modified.
This is the original knife, an AG Russell Cattaraugus that was made in Japan.
Obviously not the original US Cattaraugus. This is the first time I have seen one of these knives. In fact before this I was not aware that anyone was reproducing the Cattaraugus brand. This is a well-made little knife, very similar to some of the Kershaws.
AG Russell Cattaraugus a before.jpg
This is the knife in pieces.
AG Russell Cattaraugus b apart.jpg
This is called a peening fail! I had to replace one handle, except when I got a new set of handles in the proper color from Culpepper, the dye lots were so different that I had to remove both handles and replace them.
AG Russell Cattaraugus c peening fail.jpg
He wanted a guitar shield on the new handles what I found is a sterling silver guitar charm for a charm bracelet. Note that the charm is not flat on the back, the body of the guitar is deeper into the bone than the rest of the shield. The neck was much higher and then the end of the guitar for you tune the strings was again deeper than the neck but not as deep as the body. It proved to be challenging when inlaying the shield because not only were you trying to inlay a shield, but also the shield in this case was three-dimensional with three different depths. I think it was one of the most challenging shields that I have ever inlaid!
AG Russell Cattaraugus d sterling silver shield.jpg
AG Russell Cattaraugus e sterling silver shield.jpg
This is the process of inlaying the shield. The knife is held in a Knife Makers Vise and it helps to keep the knife level, or in this case perpendicular to the Foredom in the drill press.
AG Russell Cattaraugus f work in progress.jpg
These last two pictures are the completed knife. I hope you enjoy the pictures of the process.
As always I welcome your comments.
AG Russell Cattaraugus g sterling silver shield.jpg
AG Russell Cattaraugus h.jpg

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 4:55 am
by New_Windsor_NY
Very interesting, educational and just a joy to see. FANTASTIC job orvet! ::tu:: ::tu:: ::tu::

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 11:39 am
by edge213
Great job Dale. That looks fanastic.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 11:55 am
by Doc B
Very nice Dale! Randy, you've got a cool knife headed your way!!! ::tu:: ::tu:: ::tu::

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 3:54 pm
by doglegg
Great work Dale, as always. ::tu:: ::tu::

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 3:59 pm
by OLDE CUTLER
::tu:: That really does look great. That shield really adds to the knife.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 4:23 pm
by KleenCut61
Boo- ::tu:: Yah

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 4:46 pm
by Steve Warden
D) All of the above
That is really cool! Love the inlay.
You do beautiful work, Dale.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sat Jun 15, 2019 5:17 pm
by orvet
Thank you guys, you are all very kind!

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sun Jun 16, 2019 4:56 pm
by Delmar Morgan
I like it. ::tu::

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sun Jun 16, 2019 7:58 pm
by Quick Steel
::groove:: ::groove:: ::groove::

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Sun Jun 16, 2019 8:40 pm
by r redden
Can't wait to have it in hand Dale pictures look great. It's also good to have a new computer so I can get back on here.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Mon Jun 17, 2019 1:01 am
by glennbad
Oh boy, what a beauty! Great work Dale!

As to the shield, couldn't you have hafted down the high spot in the backto make the whole thing one thickness?

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Mon Jun 17, 2019 2:14 am
by cudgee
Fantastic skillful work, love the color of the new scales, a real craftsman's job.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Mon Jun 17, 2019 2:53 am
by Colonel26
That’s a fine looking knife right there. Excellent and inivative work there Dale!

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Tue Jun 18, 2019 12:28 am
by hardman
Super looking result and a great job to get it there. Thanks for sharing that.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Tue Jun 18, 2019 12:45 am
by Dinadan
Beautiful work, Dale! It looks like it could be a bit stressful doing the shield since everything else is pretty much perfect at that point.

Re: Customizing an AG Russell Cattaraugus that was made in Japan

Posted: Thu Jun 20, 2019 2:27 am
by r redden
I received the knife today Dale and all I can say is WOW!! Your pictures look good but just don't show how nice it is in hand. I've played guitar over 50 years and really wanted a knife with a guitar shield. So thanks again Dale for a beautiful job.