The Hazards Of Removing Old Bone from a Knife
Posted: Sat Feb 21, 2015 3:57 pm
My customers often ask me if I can remove the bone or stag handles from one old knife and put it on another. My answer is generally, “I can in theory, but I never know what the condition of the old handles are. There are often unseen stress fractures or cracks in the old handles.” I then explain that all such work is performed at the owners risk. I will never guarantee the old handles can be removed intact.”
I found this old Shapleigh Hardware Company stockman at the flea market last month. This Shapleigh is an excellent example of the risk associated with trying to remove and reuse all bone handles. The knife was very dirty so I ran it through the sonic cleaner and this is what I found. I am unsure when this knife was made, but I would think it was made prior to World War II because all of the blades are tang stamped. The bone on the mark side looked beautiful, the tang stamps were clear and sharp, all the blades had good snap and the bone on the pile side was broken and had been replaced with what appeared to be solder but was probably a glue of some sort because it came off very easily.
While the bone on the mark side was gorgeous and appeared to have no cracks and it there was no way that I could match the bone color and jigging pattern on this knife. I decided I would replace the bone on both sides of the knife but I went to great pains to remove the bone on the mark side so it could be saved for use on a knife with similar jigging pattern and color. Using a ball head burr with my Foredom I cut the handle pins and shield pin from the backside of the liner. When I gently tried to push the shield pin through the hole, this was a result: Upon closer look at the bone I noticed there was an old crack (see the dark color on the piece of bone next to my thumb) and a new crack (see the lighter edge on the broken piece of bone next to my forefinger).
So much for using these old handles.
Perhaps I can use some of the fragments to patch an old knife with the chip out of the handle.
“The best laid plans of mice and men.”
I found this old Shapleigh Hardware Company stockman at the flea market last month. This Shapleigh is an excellent example of the risk associated with trying to remove and reuse all bone handles. The knife was very dirty so I ran it through the sonic cleaner and this is what I found. I am unsure when this knife was made, but I would think it was made prior to World War II because all of the blades are tang stamped. The bone on the mark side looked beautiful, the tang stamps were clear and sharp, all the blades had good snap and the bone on the pile side was broken and had been replaced with what appeared to be solder but was probably a glue of some sort because it came off very easily.
While the bone on the mark side was gorgeous and appeared to have no cracks and it there was no way that I could match the bone color and jigging pattern on this knife. I decided I would replace the bone on both sides of the knife but I went to great pains to remove the bone on the mark side so it could be saved for use on a knife with similar jigging pattern and color. Using a ball head burr with my Foredom I cut the handle pins and shield pin from the backside of the liner. When I gently tried to push the shield pin through the hole, this was a result: Upon closer look at the bone I noticed there was an old crack (see the dark color on the piece of bone next to my thumb) and a new crack (see the lighter edge on the broken piece of bone next to my forefinger).
So much for using these old handles.

Perhaps I can use some of the fragments to patch an old knife with the chip out of the handle.

“The best laid plans of mice and men.”
