Hey Old Gar, thanks for the quick reply. Yeah, I was thinking slower speeds. I just got carried away and didn't back out of the hole enough to keep it from getting too hot. I remember now when I worked with it before I drill,back out, drill,back out, etc. It used to take a good several minutes for me to drill an 11/64 hole in .063 ti.

But, I didn't have the problem I now have
Oh well, I'll just cut another piece and start over. Course I may try and use a burr and salvage the piece too......
Anyway, thanks for the quick reply and to remind me that I was doing it almost right.

Oh, I ream after the 11/64 to 3/16. May not be right according to the charts but I don't have a chart for the proper size and it works well for me.